Continuous Thin Film Dryer Manufacturer
Continuous Thin Film Dryer Manufacturer | Agitated TFD Drying Systems India
Genex Tech Industries – Leading Continuous Thin Film Dryer manufacturer in India, specializing in agitated thin film dryers (TFD) for viscous, heat-sensitive materials. Our systems deliver rapid moisture removal, high heat transfer, and premium product quality for food, pharma, and chemical industries.
Custom thin film drying systems from 50 kg/hr to 5000+ kg/hr. Fully automated, turnkey solutions worldwide.
Genex TFD for heat-sensitive drying
What is a Continuous Thin Film Dryer (TFD)?
A Continuous Thin Film Dryer (TFD) is an advanced industrial thin film drying system for slurries, pastes, and viscous materials. It spreads feed into a thin film on a heated surface for:
1. Rapid evaporation
2. Uniform drying
3. Minimal thermal degradation
Perfect for continuous production of powders, flakes, or semi-solids.
Working Principle of Continuous Thin Film Dryer
TFD working principle:
Feed enters the chamber
Rotor blades spread it into a thin film (0.1-2 mm)
Jacketed surface heats via steam/thermic fluid
Vapors evaporate instantly
Dry product discharges continuously
Achieves 95% moisture reduction in seconds.
Applications of Continuous Thin Film Dryers
Food Industry
Fruit pulps/purees
Starch/protein concentrates
Dairy powders
Nutraceuticals
Chemical Industry
Resins/polymers
Pigments/dyes
Adhesives/pastes
APIs (Active Pharmaceutical Ingredients) Herbal extracts Fine chemicals
Resins/polymers
Pigments/dyes
Adhesives/pastes
Other Uses
Ceramics, wastewater treatment, biofuels
Advantages of GTI Continuous Thin Film Dryer
1. Continuous high-capacity operation
2. Superior heat transfer (300-1000 W/m²K)
3. Handles sticky/viscous feeds
4. Compact footprint (50% less space)
5. Uniform quality, no hotspots
6. Energy savings (30-50%)
7. Minimal degradation
8. Low maintenance
Features of GTI Continuous Thin Film Dryer
1. Advanced rotor/blade design
2. Steam/thermic fluid heating
3. PLC/SCADA automation
4. SS304/SS316 food-grade build
5. CIP (Clean-in-Place) system
6. Capacities: 50-5000+ kg/hr
7. Temp: 60-250°C
8. GMP/HACCP compliant
Technical Specifications Table
| Parameter | Specification |
|---|---|
| Capacity | 50 kg/hr – 5000+ kg/hr |
| Material | SS304 / SS316 / Hastelloy |
| Heating Medium | Steam / Thermic Fluid / Hot Oil |
| Operation | Continuous |
| Feed Type | Slurry / Paste / Viscous Liquid |
| Temperature | 60°C – 250°C |
| Moisture Reduction | Up to 95% |
| Automation | PLC / SCADA Fully Automatic |
| Power | Capacity-based |
| Footprint | Compact (2x3m for 200 kg/hr) |
Thin Film Dryer vs Other Dryers: Comparison
| Feature | Thin Film Dryer | Spray Dryer | Tray Dryer | Fluid Bed Dryer |
|---|---|---|---|---|
| Operation | Continuous | Continuous | Batch | Continuous |
| Viscosity Handled | High (10,000+ cP) | Low | Medium | Low-Medium |
| Heat-Sensitive | Excellent | Good | Poor | Fair |
| Efficiency | 95%+ | 70-80% | 50-60% | 80-90% |
| Footprint | Compact | Large | Medium | Large |
| Cost per kg dried | Lowest for viscous | Medium | High | Medium |
Best for high-viscosity, heat-sensitive materials like APIs, extracts.
40 + years drying expertise
500+ installations (India, USA, Europe, Africa)
Custom Continuous Thin Film Dryer design
Turnkey projects (design-install-support)
ISO 9001, GMP certified
After-sales support
End-to-end from Genex:
Process engineering & pilot testing
Custom TFD manufacturing
Installation & commissioning
Operator training
AMC (Annual Maintenance Contracts)
Upgrades/retrofits
Looking for a reliable Continuous Thin Film Dryer for your plant?
Contact GTI Dryers today for:
Customized drying solutions
Detailed technical consultation
Competitive pricing
Complete turnkey project support
📩 Email: mktg@gtidryers.com